Steam Cleaner Conveyor Belts

90% of food contamination happens during production!

Steam cleaner conveyor belts: the perfect custom built, detergent free conveyor belt cleaning system.

REA Steam Cleaning is specialized in the production of cleaning systems with steam, and in particular the production of so -called “beltcleaners” systems for steam cleaning and sanitization of conveyor belts in the food industry. Cleaning and Sanitization of Conveyor Belts with dry steam is an environment friendly process that makes conveyor belts clean, safe and more productive.

Known as a “steam cleaning conveyor belt”, these devices are divided into three main categories:

  • Mobile;
  • Semi-automatic;
  • Automatic.

In all cases, our steam sanitizing systems always provide a method to drain the water waste removed with steam, keeping the surrounding area healthy.

Moreover, they are very easily removable from the frame in order to conduct maintenance (video). They are the ideal tool to allow companies to reach HACCP standards without the use of detergents.

Several tests executed by specialized laboratories confirm the effectiveness of steam in the disinfection process.

Benefits and advantages of dry steam cleaning in the food industry

The washing cycle always involves 2 phases:

  • A first passage where the belt is washed with steam and water, to remove visible dirt and prepare for the second phase of sanitization;
  • A second passage of just 140° steam, which ensures the perfect microorganism removal.

In the automatic versions (Jolly S2 and Jolly D), the two phases are carried out sequentially and automatically without any operator intervention, and therefore the cycle can be ongoing during production.

CONVEYOR BELT STEAM CLEANER FOR CLEANING AND SANITATION - REA VDA SYSTEM

Mobile steam beltwasher, 270 VDA and 350 VDA Models
WITHOUT DETERGENT – Haccp protocol

This belt cleaner is the smallest of the whole range and is designed to be used on belts of different widths. It is linked to the belt through a fast clamping system, and it is possible to easily change the position on the conveyor belt to cover the full width of the belt (video).

A 9kw REA steam generator is sufficient for this cost effective cleaning and sanitizing , detergent free solution.

  • Made entirely of AISI 304 stainless steel (without brushes), it does not damage the belt.
  • Washes, sanitizes and dry belts of any width, unmanned.
  • It mounts quickly onto any belt, without tools or changes to the frame.
  • Thanks to its frame, it can be moved to cover the entire width of the belt.

  • It can be applied on multiple belts, even if they differ in width.

  • Total extraction of steam and residual water, the belt comes out dry.
  • Completely safe for the operator, no steam or water leaks.
  • Possibility to use only steam, or steam and water, depending on the type of contamination.

System components according to tool width:

Width/cm (*) REA steam generator REA vacuum cleaner

25 Super 9 kW – 15kg steam/h – 12 bar 1200W – 220V (057)

30 Super 9 kW – 15kg steam/h – 12 bar 1200W – 220V (057)

35 Special 18kW – 30kg steam/h – 12 bar 1800W – 380V (059)

*=Other widths are available on request.

VDA BELTCLEANERS

VDA BELTCLEANERS

This model is recommended for any smooth belt and it is easily moved from one belt to another. It is the most convenient and flexible solution to wash and sanitize this kind of belts.

Standard Sizes: 250/300/500 mm, other sizes are available on request.

After production cleaning: the VDA beltcleaner can to be installed on the bottom or top of the belt.

Cleaning during production: the VDA beltcleaner has to be installed on the bottom of the belt.

270 VDA BELTCLEANER – SCHEMATICS

270 VDA BELTCLEANER – SCHEMATICS

This is the suggested model for smooth belts, you can see on the side the steam generator and the vacuum unit for steam and waste water.

SEMI-AUTO STEAM BELTCLEANERS – JOLLY S1 MODEL

Cleaning and Sanitization of Conveyor Belts: these Beltcleaners are designed to clean and sanitize the belt during production, since they are placed on the return of the belt.

This steam cleaning tool is placed in static position touching the conveyor belt, and is recommended on plastic, teflon or smooth steel belts.

Depending on the needs, the user choose the steam plus water mode to remove visible residues, or choose just steam for sanitization. In both cases the aspiration is continuous so that the belt stays dry.

Cleaning and Sanitization of Conveyor Belts: the Jolly S1 beltcleaner is very easy to remove to sanitize and clean.

If the customer owns already a steam network, REA can feed its steam into this beltcleaner.

JOLLY D BELTCLEANERS

This system is ideal for cleaning and sanitizing modular belts during production.

The beltcleaner is equipped with top and bottom chambers that simultaneously wash the two parts of the belt. Available functions are, for example, steam, steam plus water, continuous vacuuum to leave the belt dry.

270 VDA BELTCLEANER – UNIVERSAL SIZE

270 VDA BELTCLEANER – UNIVERSAL SIZE

Highlighted are the moving directions to cover the full width of the conveyor belt.

AUTOMATIC STEAM BELTCLEANERS – JOLLY S2 MODEL FOR SMOOTH BELTS, JOLLY D MODEL FOR MODULAR BELTS

These models are operator free and can be used continuously during production. They are available for both smooth and modular belts. Jolly S2 has 2 washing chambers: the first one combine steam and water to remove visible contamination, the second one uses just steam for sanitization. Aspiration in both chambers leave the belt perfectly dry. A couple of obvious perks are the fact that it eliminates the costs of personnel for conveyor belt cleaning and the advantage of having a permanently sanitized conveyor belt during production, a decisive factor for providing your customers with the best quality product.

STEAMATIC STEAM CLEANING AND SANITIZATION FOR CLEANING AND SANITIZING CHAIN BELTS WITH STEAM

WITHOUT ANY DETERGENT – Haccp Protocol

  • Completely built out of AISI 304 stainless steel, without brushes, it does not damage the belt;
  • Washes, sanitize and continuously dries, during or after the production, without an operator;
  • Available for every size, without altering the frame.
  • Quick installation, without any tools, it can be easily moved from one belt to the other;
  • Complete extraction of contaminated water and steam, the belt stays dry.
  • Extremely safe for the user, o water or steam leaks.
  • Choice between just steam or steam plus water, depending on the level of contamination.

Parts of the system depending on the width of the belt:

Parts of the system depending on the width of the belt:
width/cm*                                            REA aspirator                                             Aspiratore REA
45                                           REA steam generator                                     Super 9 kw – 15kg vapore/ora – 12 bar                                   1200W – 220V (057)
65                                                                                Super 9 kw – 15kg vapore/ora – 12 bar                                   1200W – 220V (057)
85                                                                                Super 9 kw – 15kg vapore/ora – 12 bar                                   1200W – 220V (057)
130                                                                              Special 18kw – 30kg vapore/ora – 12 bar                              1800W – 380V (059)
180                                                                             Special 18kw – 30kg vapore/ora – 12 bar                               2200W – 380V (060)

STEAMATIC BELTCLEANERS

STEAMATIC BELTCLEANERS

This model is recommended for Flexlink TYPE chain belts, and its easily moved from one belt to another. It is made of several chambers that allows for the use of simple steam or steam plus water, always combined with aspiration that leaves the belt dry.

Since there is no contact between belt and beltcleaner, the belt is guaranteed to stay clean and no bacteria or filth accumulates on it.

We offer dealers across North America to serve you better!

For information on becoming a REA dealer please contact us

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PSI
Chuck Buchanan
7200 Garden Grove Blvd.
Westminster, CA  92683

1-800-757-52222
714-895-6694

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Natures Perfect Solvent
12701 Wetherburn Lane
Charlotte, NC  28262

1-980-253-3748

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Greenway Cleaning Technologies
Bill McLeish
Cumming, GA  30041

1-678-735-1599
gct.bill@yahoo.com

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HIGH PSI LTD.
75 N Brandon Dr Glendale Heights, IL 601391

(800) 666-3900
(630) 893-0777

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Rea UltraVapor Corp.
7500 HWY 27 Unit 16,
Woodbridge, Ontario, Canada L4H 0J2

1-888-860-4377